Ceramic Tiles Diamond Tools

Linear grooves on the surface of the polished tile, usually caused by abrasive particles. Solutions include ensuring that all samples on the specimen holder have a uniform pattern of grinding marks and thoroughly cleaning the samples and specimen holder after each step.

Plastic deformation of the sample surface can occur when inappropriate grinding materials, lubricants, or polishing cloths are used. Solutions involve checking the amount of lubricant used and employing larger abrasive particles.

Abnormal coloring of the sample surface due to contact with foreign substances. Solutions include avoiding gaps between the sample and the resin during embedding and rinsing the polishing cloth with cold water during the final stages of polishing.

Surface defects beneath the surface may exist after grinding, honing, or polishing. Solutions include improving the sample preparation method.

The use of highly resilient polishing cloths can lead to chamfering of the sample edges. Solutions involve protecting the edges during polishing and polishing as close to the center of the polishing plate as possible.

Different materials may have different wear rates and hardness, leading to relief effects. Solutions include providing a good grinding foundation and controlling the sample preparation time.

Particles or grains on the sample surface are pulled off during grinding. Solutions include using a non-shedding polishing cloth and checking the sample.

Fracture in brittle and multi-phase samples is known as cracking. Solutions involve controlling the energy used in processing

Debris from other sources, not from the sample itself, that is deposited on the sample surface during mechanical grinding or polishing. Solutions include cleaning and drying the samples and changing the polishing cloth.

The phenomenon of free abrasive particles being pressed into the sample surface. Solutions involve controlling the sample preparation force and rinsing the samples.

Marks left on the sample surface by the random movement of abrasive particles on a hard surface. Solutions include using a highly elastic polishing cloth and increasing the grinding/polishing force appropriately.

Insufficient vertical ink penetration depth can lead to quality defects in the product. Solutions include adding penetration aids to address the depth of penetration.

Body cracks are common and can affect up to 40% of batch products. Solutions include adding penetration aids in the glaze line to enhance the uniformity of vertical ink penetration and surface diffusion, and adding a dryer before the firing kiln to ensure the moisture content meets production requirements.

With the maturation of production technology and the advancement of production equipment, high output and cost control have become important considerations. Solutions involve comprehensively considering cost control and optimizing in actual production.