There are three reasons to use diamond segments

Diamond cutting section is a cutting tool, widely used in stone, concrete, prefabricated board, new roads, ceramics and other hardening and brittle materials processing.

Diamond saw segment manufacturing method

With the rapid development of automotive, aviation and aerospace technology, the requirements of material characteristics and processing technology are increasing day by day. New materials such as carbon fiber reinforced plastics, particle reinforced metal matrix composites (PRMMC) and ceramic materials have been widely used. These materials have the characteristics of high strength, good wear resistance, small coefficient of thermal expansion and so on, which determines that the life of cutting tools in machining is very short. The development of new abrasion resistant and stable superhard cutting tools is the research topic of many universities, scientific research institutions and enterprises. The diamond segment integrates many excellent properties, such as mechanical, optical, thermodynamic, acoustic, optical, etc. It has very high hardness, low friction coefficient, high thermal conductivity, low thermal expansion coefficient and chemical inertia. It is an ideal material for making cutting tools.

 

Diamond saw segment application range

The main contents are as follows:

(1) Processing non-ferrous materials that are difficult to process.

Processing copper, zinc, aluminum and other non-ferrous metals and their alloys, the material is easy to adhere to the tool, processing is difficult. Using diamond's low friction coefficient and low affinity with non-ferrous metals, diamond tools can effectively prevent the adhesion of metals to cutting tools. In addition, due to the large elastic modulus of diamond, the cutting edge deformation is small, and the extrusion deformation of non-ferrous metal is small, the cutting process can be completed under small deformation, so the machining surface quality can be improved.

(2) Processing of non-metallic materials that are difficult to process

When processing non-metallic materials containing a large number of high hardness particles, such as glass fiber reinforced plastics, silicon filler materials and rigid carbon fiber/epoxy resin composites, the hard points of the materials cause severe penetration of tools, and it is difficult to use carbide tools to process, while diamond tools have high hardness and wear resistance, so the processing efficiency is high.

 

Efficiency of diamond saw blade

Large wood cutting operation, especially particleboard, density board, anti double board and other high compactness, high hardness is difficult to process. Metal plate, traditional carbide saw blade cutting performance is difficult to meet. The PCD integrated Diamond saw blade has become the hardest cutting tool and the best cutting tool for woodworking dry cutting. Its super performance and durable wear resistance are kexing woodworking materials. Diamond saw blade, Vickers hardness 10000HV. Strong acid resistance, easy to passivate cutting edge, good molding quality and high wear resistance of processed wood. Compared with carbide, particleboard cutting time, density board, wood flooring and cement can reach 300 hours, and maximum scraping time can reach 4000 hours per sheet. Compared with carbide blade, longer service life, processing efficiency and precision are the highest quality requirements.

Diamond saw blades are very efficient. We must make full use of this advantage to improve production capacity. It will greatly improve our work efficiency, which is very valuable. Current developments are also very objective.